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Material: | Zinc | Shape: | Cut Wire |
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Boiling Point: | 907°C | Hardness: | 35-55 HRC |
Melting Point: | 419.5°C | Density: | 7.14 G/cm3 |
Application: | Shot Blasting, Peening, Deburring, Surface Finishing | Color: | Silver |
Zinc Aluminium Cut Wire Shots are a popular choice in various industries due to their excellent properties and versatile applications. With a hardness ranging from 40 to 45 HV, these shots are known for their durability and effectiveness in shot blasting, peening, deburring, and surface finishing processes.
One of the key features of Zinc aluminium Cut Wire Shots is their high purity level of 98% zinc, 2% aluminium, ensuring a clean and efficient performance in different applications. This purity level contributes to the overall quality and consistency of the shots, making them a reliable option for industrial processes.
These shots are specifically designed for applications where a precise and consistent result is required. The density of Zinc aluminium Cut Wire Shots is 7.14 G/cm3, providing the necessary weight and impact for effective surface treatment. Whether it's for cleaning, deburring, or surface preparation, these shots offer a reliable solution for various industrial needs.
With a melting point of 419.5°C, Zinc aluminium Cut Wire Shots are capable of withstanding high temperatures during the blasting process, ensuring a consistent performance and longevity. This characteristic makes them suitable for demanding applications that require a high degree of heat resistance.
In summary, Zinc aluminium Cut Wire Shots are a top choice for industries looking for high-quality, durable, and efficient blasting media. With their optimal hardness, purity, density, and melting point, these shots deliver consistent and reliable results in shot blasting, peening, deburring, and surface finishing applications.
1. Surface treatment and shot peening
Shot peening: used to remove oxide scale, rust or old coating on metal surface (such as steel structure, automobile parts, ships, etc.). Compared with ordinary steel shot, zinc aluminum shot is softer and can reduce matrix damage, especially suitable for soft metal (such as aluminum, magnesium alloy) or precision parts.
Shot peening: introduce compressive stress on the metal surface through high-speed spraying to improve fatigue life (such as aircraft engine blades, gears, etc.). Zinc aluminum shot has moderate hardness and can avoid micro cracks caused by over-hardening.
2. Preparation of anti-corrosion coating
Thermal spraying (such as arc spraying, flame spraying): zinc aluminum alloy shot is used as raw material, and anti-corrosion coating is formed after spraying (ZnAl15 coating has both cathodic protection of zinc and corrosion resistance of aluminum), which is widely used for long-term corrosion protection (up to 30 years or more) of bridges, transmission towers, marine facilities, etc.
3. Automobile and aerospace industry
Lightweight component processing: used for surface cleaning and strengthening of aluminum alloy and magnesium alloy parts to avoid matrix damage that may be caused by steel shot.
Additive manufacturing post-processing: used for surface finishing of 3D printed metal parts to reduce roughness.
4. Electronics and precision instruments
Precision cleaning: remove tiny burrs or oxide layers on the surface of precision electronic components (such as semiconductor components) to avoid contamination or scratches.
5. Other special applications
Chemical equipment anti-corrosion: In acidic or alkaline environments, zinc-aluminum coatings are more resistant to chemical corrosion than pure zinc.
Art and decoration: used for matte treatment of metal surfaces to obtain uniform and beautiful textures.
Advantages of zinc-aluminum shots
Corrosion resistance: The corrosion resistance of zinc-aluminum alloys is better than that of pure zinc or pure aluminum.
Environmental protection: no risk of heavy metal pollution (such as lead and cadmium), compliant with RoHS standards.
Economic efficiency: long life, recyclable, and reduced overall cost.
Notes
Particle size selection: select according to the treatment effect requirements (such as coarse particle size for strong cleaning, fine particle size for precision polishing).
Equipment compatibility: need to adapt to the pressure and nozzle material of the shot peening machine to avoid clogging or wear.
If specific process parameters are involved (such as spray thickness, shot peening pressure, etc.), they need to be adjusted in combination with material standards and actual working conditions.
Product Name: Zinc Cut Wire Shots
Product Description: High-quality zinc cut wire shots for surface preparation and cleaning applications.
Packaging: The Zinc Cut Wire Shots are packed in 25 kg durable plastic bags to ensure safe transportation and storage.
Shipping: Orders are typically shipped within 1-2 business days. We offer various shipping options including standard, expedited, and international shipping. Shipping costs will be calculated based on the destination and preferred shipping method at checkout.
Contact Person: Mrs. Olivia Qian
Tel: +86 189 3679 8203